ZAL Series

· Precision Helical Gearing: High contact ratio for ultra-quiet & smooth operation.
· High-Rigidity Flange: Superior resistance to heavy radial & axial loads.
· Ultra-Low Backlash: Carburized alloy gears for sustained high precision.
· Full Model Coverage: Complete series from ZAL070 – ZAL205 for flexible motor coupling.
| ZAL Series Gearbox Performance Information | ||||||||
|---|---|---|---|---|---|---|---|---|
| Model | Unit | ZAL070 | ZAL090 | ZAL120 | ZAL155 | ZAL205 | Ratio | Stage |
| Rated Output Torque | N·m | 35 | 100 | 230 | 450 | 1000 | 3 | 1 |
| 45 | 110 | 270 | 580 | 1300 | 4 | |||
| 44 | 105 | 255 | 540 | 1100 | 5 | |||
| 40 | 100 | 180 | 390 | 800 | 7 | |||
| 22 | 50 | 120 | 230 | 460 | 10 | |||
| 35 | 100 | 230 | 450 | 1000 | 15 | 2 | ||
| 45 | 110 | 270 | 580 | 1300 | 16 | |||
| 45 | 110 | 270 | 580 | 1300 | 20 | |||
| 44 | 105 | 255 | 540 | 1100 | 25 | |||
| 45 | 110 | 270 | 580 | 1300 | 28 | |||
| 35 | 100 | 230 | 450 | 1000 | 30 | |||
| 44 | 105 | 255 | 540 | 1100 | 35 | |||
| 45 | 110 | 270 | 580 | 1300 | 40 | |||
| 44 | 105 | 255 | 540 | 1100 | 50 | |||
| 40 | 100 | 180 | 390 | 800 | 70 | |||
| 22 | 50 | 120 | 230 | 460 | 100 | |||
| Emergency Stop Torque | N·m | 3 times Rated Output Torque | - | - | ||||
| Nominal Input Speed | rpm | 3000 | 3000 | 3000 | 2000 | 1500 | - | - |
| Maximum Input Speed | rpm | 6000 | 6000 | 6000 | 4000 | 3000 | - | - |
| Maximum Radial Force*1 | N | 920 | 1400 | 3000 | 5800 | 9500 | - | - |
| Maximum Axial Force*1 | N | 630 | 600 | 2500 | 4500 | 6800 | - | - |
| Efficiency | % | Single [95%] | Double [93%] | - | - | |||
| Average Lifetime | h | 20000 | - | - | ||||
| Weight (Approx.) | kg | 2.1 | 5.6 | 11 | 24 | 39 | - | 1 |
| 2.6 | 6.6 | 14 | 30 | 45 | - | 2 | ||
| Moment of Inertia | kgcm² | 0.39 | 2.45 | 6.7 | 27 | 44 | 3 | 1 |
| 0.34 | 2.22 | 5.4 | 22 | 28 | 4 | |||
| 0.32 | 2.13 | 5 | 21 | 22 | 5 | |||
| 0.31 | 2.06 | 4.6 | 19 | 16 | 7 | |||
| 0.3 | 2.02 | 4.4 | 19 | 14 | 10 | |||
| 0.11 | 0.6 | 0.8 | 15 | 12 | 15 | 2 | ||
| 0.12 | 0.65 | 0.9 | 15 | 13 | 16 | |||
| 0.11 | 0.59 | 0.8 | 14 | 12 | 20 | |||
| 0.11 | 0.59 | 0.8 | 14 | 12 | 25 | |||
| 0.12 | 0.64 | 0.8 | 15 | 13 | 28 | |||
| 0.10 | 0.51 | 0.7 | 13 | 11 | 30 | |||
| 0.11 | 0.59 | 0.8 | 14 | 12 | 35 | |||
| 0.10 | 0.51 | 0.7 | 13 | 11 | 40 | |||
| 0.10 | 0.51 | 0.7 | 13 | 11 | 50 | |||
| 0.10 | 0.51 | 0.7 | 13 | 11 | 70 | |||
| 0.10 | 0.51 | 0.7 | 13 | 11 | 100 | |||
| Backlash | arcmin | ≤ 7 | ≤ 7 | ≤ 7 | ≤ 10 | ≤ 10 | Precise[1] | |
| ≤ 10 | ≤ 10 | ≤ 10 | ≤ 12 | ≤ 12 | Standard[1] | |||
| ≤ 10 | ≤ 10 | ≤ 10 | ≤ 12 | ≤ 12 | Precise[2] | |||
| ≤ 12 | ≤ 12 | ≤ 12 | ≤ 14 | ≤ 14 | Standard[2] | |||
| Torsional Rigidity | N·m/arc min | 7 | 14 | 25 | 50 | 145 | - | - |
| Noise | dB | 65 | 65 | 68 | 70 | 75 | - | - |
| Lubrication | - | Synthetic grease lubrication | - | - | ||||
| Levels of Protection | - | IP65 | - | - | ||||
*1 Applied at the center of the output shaft when output speed is 100 rpm.
■ Features For ZAL Series Planetaty Gearbox ( Helical Gear )
The ZAL Series High-Precision Right-Angle Round Flange Helical Planetary Gearbox is a premium corner motion control transmission component specifically designed for space-constrained, heavy-duty industrial automation and precision positioning machinery. Combining a 90-degree right-angle transmission mechanism with advanced helical planetary gearing, the ZAL series effectively resolves axial installation space limitations in machine layouts while delivering higher gear contact ratios, lower operational noise, and minimal mechanical vibration compared to traditional straight-tooth right-angle reducers. Internally, both the right-angle gear set and planetary gears are manufactured from high-strength alloy steel, subjected to strict carburizing, quenching, and tooth-profile precision grinding to guarantee maximum surface hardness, exceptional wear resistance, and long-term positioning accuracy. Enclosed in a robust blue-coated housing with a high-precision round output flange, the ZAL series offers outstanding structural mounting rigidity, superior concentricity, and heavy loading capacity against external radial and axial forces. To satisfy diverse load requirements across automated lines—from compact precision positioning stages to heavy-duty industrial manipulators—the series encompasses a full range of standard frame sizes, including ZAL070, ZAL090, ZAL120, ZAL155, and ZAL205. With its exceptional transmission precision, space-saving design, and long service life, the ZAL right-angle round flange helical planetary gearbox is widely applied in CNC machine tools, industrial robotics, automated packaging equipment, laser cutting systems, and semiconductor manufacturing lines.